Peningkatan Kadar Nikel Dalam Laterit Jenis Limonit Dengan Cara Peletasi, Pemanggangan Reduksi Dan Pemisahan Magnet Campuran Bijih, Batu Bara, Dan Na2SO4 [Upgrading of Nickel Content in The Limonitic Laterite Ores by Pelletizing, Reduction Roasting and Magnetic Separation of The Mixed Ores, Coal and Sodium Sulphate]

Rudi Subagja, Agus Budi Prasetyo, Wahyu Mayang Sari

Abstract

In Indonesia, laterite nickle ore that is low grade nickel (<1.5%) has not been used well because it is not considered beneficial. At present work, the experiment to increase nickel grade in the limonitic type of laterite ores has been caried out by pelletizing a limonitic type of laterite ores, coal and Na2SO4 mixture, it was followed with reduction roasting of pellet in muffle furnace at temperatues 800 ºC to 1100 ºC and reduction roasting time from 0,5 hours to 4 hours. The reduced ore from reduction roasting process was grounded in vibrating mill, then mixed with water and passed to magnetic separator to separate nickel concentrates from the tailing. The   concentrate with 10.28% of nickel grade   and 66,57% of iron grade was produced from hour, 10 % of coal addition and 20% of Na2SO4 addition with recovery of nickel and iron in the consentrate 64,77% and 34,66% respectively.

Abstrak

Pada penelitian ini telah dilakukan percobaan untuk meningkatkan kadar nikel dalam bijih nikel laterit jenis limonit  dengan cara membuat pelet dari  campuran bijih nikel laterit jenis limonit, batubara dan natrium sulfat, dilanjutkan dengan pemanggangan reduksi  pelet  dalam tungku mufle pada  temperatur 800 0 C sampai dengan 1100 o C dan waktu pemanggangan reduksi dari 0,5 jam sampai dengan 4 jam. Kalsin yang dihasilkan dari proses pemanggangan kemudian digiling dalam vibrating  mill  untuk selanjutnya dicampur dengan air dan  dilewatkan kedalam alat pemisah magnet sehingga dihasilkan konsentrat dan tailing. Konsentrat dengan kadar nikel 10,28 % dan kadar besi 66,57 % diperoleh dari kalsin hasil proses pemanggangan  reduksi  pada temperatur 1000 o C selama 1 jam, penambahan batubara 10 % dan penambahan natrium sulfat 20 %, dimana perolehan nikel dan besi dalam konsentrat masing masing adalah  64,77 % dan 34,66 % 

Keywords

Nikel laterit; Limonit; Pemanggangan reduksi; Pemisahan magnet; Fe-25Al coating; SEM,;XRD; Crystalline size; Dislocation

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